Premium Tea
LyonsBarry® Teste Energy Admitted
We delivers excellence in tea processing through advanced manufacturing technologies and traditional expertise. Our certified facility provides comprehensive private label and contract manufacturing services for brands seeking consistent quality, regulatory compliance, and innovative packaging solutions. From leaf selection to final packaging, we maintain complete vertical integration ensuring products meet stringent international standards while preserving the delicate characteristics of each tea variety.
Key Benefits
ISO 9001:2015, GMP, and FDA-compliant manufacturing
Custom formulation development and blending expertise
Minimum order quantity from 100kg for most varieties
Complete documentation for global export compliance
48-hour turnaround on technical proposals
Indian Teas
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Tea Manufacturing Expert
Green Tea Processing
Nutrient-preserved processing with precise thermal control
Our green tea manufacturing utilizes both steam and pan-firing methods to prevent oxidation while preserving natural antioxidants and delicate flavour compounds. We implement Japanese-style Sencha replication and Chinese-style pan-fired varieties with exacting thermal management.
Processing Parameters
Steam processing : 100-110°C for 30-60 seconds
Pan-firing : 180-200°C with continuous agitation
Moisture reduction : From 75-80% to 3-4% final
Catechin preservation : EGCG retention ≥85%
Quality Specifications
Total polyphenols : ≥15% by dry weight
Caffeine content : 2.5-4.0% (variety specific)
Moisture content : ≤5% (ISO 11287 compliance)
Microbial safety : Total plate count <1000 CFU/g
Green Tea
Black Tea Production
Controlled oxidation processing for consistent character development
Our black tea manufacturing specializes in orthodox methods, delivering predictable liquor characteristics and aroma profiles through precision fermentation control.
Technical Process
Orthodox Processing : Whole leaf preservation for nuanced complexity
Fermentation control : 25-27°C at 95-98% humidity
Final firing : Fluid bed drying at 90-100°C
Quality Parameters
Theaflavins : ≥1.2% (premium grades)
Thearubigins : ≥10-15%
Total liquor colour : ≥3.0 (ISO 11286 standards)
Brightness index : ≥80% for premium varieties
Black Tea
Orthodox Tea Specialization
Traditional-style processing with modern quality control
Our orthodox tea manufacturing replicates artisanal techniques through precision machinery that mimics hand-rolling action, preserving leaf integrity while developing complex flavor profiles suitable for premium positioning.
Manufacturing Excellence
Controlled withering : 14-16 hours with humidity regulation
Gradual rolling : Variable pressure adjustments for leaf style customization
Stage-specific oxidation : Multi-phase fermentation monitoring
Precision drying : Temperature-controlled final processing
Available Grades
Whole Leaf : OP, FP, TGFOP
Broken Leaf : BOP, FBOP, GBOP
Fanning : OF, BOPF
Dust : PD, CD
Darjeeling Tea
CTC Tea Manufacturing
Traditional-style processing with modern quality control
Our orthodox tea manufacturing replicates artisanal techniques through precision machinery that mimics hand-rolling action, preserving leaf integrity while developing complex flavor profiles suitable for premium positioning.
Production Specifications
Granule size : 0.5-1.5mm particle specification
Fermentation time : 45-90 minutes based on strength
Dryer temperature : 90-110°C with controlled air flow
Final moisture : ≤ 3% for shelf stability
Technical Advantages
Extraction efficiency : ≥ 35% soluble solids
Liquor characteristics : Bold, strong, and bright
Colour consistency : TF/TR ratio management
Bulk density : 280-320g/litre for packaging optimization
CTC Milk Tea
Packaging Solutions : Tea Bag Packaging
Premium Pyramid Sachets
Material : Biodegradable PLA mesh or nylon
Sizes : 2.0g, 2.5g, 3.0g with string and tag options
Capacity : 50,000 to 100,000 units per day
Customization : Full-colour printed tags and envelopes
Traditional Tea Bags
Material : Filter paper (heat seal or folded)
Shapes : Rectangular, round, diamond
Tags : Single or double-string with printed tags
Wrapping : Individual overwraps or flow packs
Technical Specifications
Bag weight accuracy : ±2%
Sealing strength : ≥1.5kg force
Extraction rate : 95% within 3 minutes
Tag attachment : Secure knot or ultrasonic welding
Premium Pyramid Sachets
Traditional Tea Bags
Packaging Solutions : Pouch Packaging
Retail Pouches (50g-1kg)
Materials : Multi-layer laminated films
Features : Stand-up pouches with zip locks
Printing : 8-color flexographic printing
Barrier properties : ≤0.5cc/m²/day oxygen transmission
Bulk Pouches (2kg-5kg)
Materials : 3-4 layer laminated structures
Features : Gusseted bottoms, pour spouts
Printing : High-resolution surface printing
Security : Anti-tamper features available
Quality Parameters
Seal strength : ≥3.0kg/15mm
Moisture barrier : ≤1.0g/m²/day at 38°C/90% RH
Light protection : UV-blocking materials available
Packaging Solutions : Box Packaging
Premium Gift Boxes (100g-500g)
Materials : Food-grade cardboard with inner liner
Finishing : Matte/gloss lamination, foil stamping
Features : Window options, magnetic closure
Inserts : Custom partitions and padding
Commercial Boxes (1kg-5kg)
Materials : Corrugated or solid board
Features : Easy-open tabs, handling features
Printing : 4-color process with protective coating
Stacking : Interlocking design for stability
Technical Specifications
Compression strength : ≥200kg for shipping integrity
Moisture resistance : ≥48 hours at 90% RH
Material safety : FDA-compliant inks and adhesives
Retail Packaging
Bulk Packing
Commercial Packing
Quality Assurance & Global Compliance
Certification Framework
Our facility maintains multiple certifications ensuring global market access:
Quality Certifications
ISO 9001:2015 Quality Management System
GMP (Good Manufacturing Practice) compliance
FDA Food Facility Registration
FSSAI License
Organic Processing Certification (NPOP, NOP, EU)
Fair Trade Certification available
Testing Capabilities
HPLC analysis : Catechin and caffeine quantification
Atomic absorption spectroscopy : Heavy metal detection
Microbial testing : Total plate count, yeast/mold, coliforms
Pesticide residue : Multi-residue analysis by GC-MS/MS
Packaging integrity : Seal strength and barrier verification
Manufacturing Process Excellence
Technical Differentiators
Optical Sorting : Advanced CCD sorters for colour and defect removal
Automated Blending : Computer-controlled proportional mixing
Nitrogen Flushing : Oxygen reduction to ≤3% for extended shelf life
Weight Accuracy : ±0.5% across all packaging formats
Traceability : Batch coding and tracking throughout production
Production Capacity
Daily Processing : 5MT tea blending and packaging
Storage Infrastructure : Climate-controlled warehousing
Processing Lines : 3 dedicated packaging lines
Tea Bag Production : 150,000 units per 8-hour shift
Laboratory Testing : In-house NABL accredited lab
Strategic Advantages
Client Support Services
Regulatory compliance guidance for target markets
Custom quality specification development
Private label packaging design and sourcing
Export documentation and certification
Logistics and shipping coordination
Market-Specific Adaptations
EU compliance : Maximum residue level monitoring
US FDA requirements : Compliance documentation
Middle East markets : Halal certification support
Organic markets : Certification maintenance
Specialty markets : Fair trade and ethical sourcing
